At Garantell we produce everything on demand. We design our mesh decks based on a lot of parameters such as the desired dimension, the weight and the type of load. A lot of customers ask us specifically for mesh decks with omega profiles. The supporting plate of the traditional mesh deck has flattened ends that rest on the pallet racking beams, which is called the omega profile. As these profiles are so common, they are almost perceived as a necessary component of the mesh deck. Which they are not …
To understand that, I have to take you back in time. Garantell wanted a CE certified mesh deck – as simplifying life is our motto, and optimal safety in products is a way to get there. But this turned out to be a difficult task. Fulfilling all the required standards was not easy, so we had to think differently. This resulted in mesh decks designed differently: now they have long high flat support bars underneath. But do these newly designed mesh decks hold the load? (To be honest, at several occasions people told me that the deckings did not look strong, as the support bars are not on the beams.) Yes, they hold the load even more than they need to. So how does this work, physics wise?
The support bars are welded onto the wire mesh over the complete depth of the decking. In other words: we let the wire transfer the load from the shelves to the beam without touching it directly. This is part of the calculations we do on each shelf. And that is why it is important to calculate with the correct beam width and distance between the beams.
There is one big advantage as to why we innovated the straight support bars instead of using an omega profile. Using a straight support bar gets you a much better utilization of the material: the height of the support bar is the most important factor for the loading capacity. Therefor it is better to have a high and narrow one, instead of the 2 low ones becoming the omega profile. The thickness of the sheet is a balance between sufficiently stable steel plate and the advantage of thinner bars. These thinner supports strain the wire less and make it easier to adjust the desired weight. It is true our bars individually carry less load, so we use more of them, and can also adjust their height. So it is an efficient overall solution (a faster production, often using less raw material which in turn lowers costs and environmental impact). Furthermore, this is actually extremely good for point loads.
This innovation keeps our products sharply priced, because every component of the wire mesh deck is thought through. There are no coincidences in our approach. At the same time, we listen carefully to the needs of our customers, how they will use the product, what they will be loading, with which pallets … That is why we produce on demand. This customized approach is not a synonym for high prices. Some suppliers will offer standard products and advice you to take enough loading capacity. But you risk ending up with overkill, meaning unnecessary costs. And as we all know there is little return in spending too much. At Garantell we prefer to do the overkill in safety rules, we guarantee the double weight before the mesh deck will deflect in a permanent way.
A second common misconception is that the load must rest over the beams (front and back) to achieve the full capacity rating and have uniformly distributed load. But this is not true for an ANSI rated deck. It is important to understand that under ANSI the deck is designed and rated as if the deck was bearing 100 % of the load independent of the support system. Apart from following the ANSI regulation, as said before, our mesh deck is CE marked and the manufacturing process certified, meaning that a third party is controlling us. Furthermore, we are testing every order: every 100th mesh deck is tested in a large order. When less than 100, we test at random.
There are some more advantages of our redesigned mesh deck. The benefit of the support bars underneath is that the top is completely flat. Thus our wire decks do not allow dirt or dust to build up - this is often a requirement in the food industry – but even for other customers this storage system is relatively maintenance free.
So I hope you can see further than just the perception of our mesh decks. And there is hope. When I was at a fair last winter a potential customer told our sales director Kristin we had very sexy mesh decks, and blushed. I assume he was talking about our products … The ugly duckling had turned into a swan.
Light has always had a special place in Sweden. Even in the darkest of winter, as I walk through the city streets there are lights in every window from candles, lamps, and Christmas decorations illuminating the snow clad buildings. It makes me realise how much people actually miss sunshine and long summer nights. The longing for light in Sweden culminates around one of the shortest days of the year- December 13, called “Luciadagen”.
In a company where growth is in constant focus, it is easy to end up in a situation where you constantly ‘just have your head above water’. You know the feeling? The focus is on machines and productivity. You forget things like employee well-being, work environment and tidiness. We are trying to change that! We believe that everything is connected. Order, quality, employee well-being is in line with customer satisfaction. How do we work with this? On many levels actually, but this time I thought I would tell you about our work with property, work environment and the group that has been working with this. Here are some tips to make the workplace more pleasant, based on our experience. Maybe you can get inspired by it!
Remember the moment when the clock struck twelve and you made all these New Year’s resolutions? Eating healthier, moving more? It has been more than seven months now. How is it going? Surveys show that less than 50% of the people are able to keep their promises for more than a couple of months. But do not feel unsuccessful, it is never too late to start a new habit. My tip is not to promise, set goals instead. Then you can have intermediate goals, rewarding yourself. If you miss an intermediate goal, well it is not a disaster, you have a new chance for the next intermediate goal. This feels much better than breaking a promise.
Have you ever wondered how it is to work in a self-leading team? Does it sound like a dream? Or are you rather sceptical? At Garantell, we are trying to work like this. In all transparency, it is a bumpy road. And this might sound corny, but we are growing every day. I want to share some lessons learned. I think that setting shared goals, growing together, and maintaining a good working environment helps us on the way.
It went so fast. One cannot completely grasp it, but we have a spring feeling in our cold country. We went from -18 to +8°C in one week, so we really did not have the time to let it sink in. The snow melted at a furious pace and most of us removed skates and skis to make room for bicycles and boats…
Digitalization is important to Garantell. From our customers drawing mesh decks, machine guards, rear mesh in the Garantellator online to producing it, everything is automatic. But digitalization is only a tool. Our self-leading teams are at the heart of our company. How those two go together explains our chairman Mikael Axelsson. This time around he has not written a blog, but we made a vlog. Watch it here:
In today’s world, it is important to keep on your toes and be well-prepared for whatever the day has in store. This is so much easier to achieve when you have employees around you with different experience and knowledge. Perhaps you have read the previous blog posts “Different Nationalities, Shared Strength” and “Shared Breakfast, Nourishment for the Soul”, written by a couple of my colleagues. They give the impression that we are like a bag of mixed sweets – a great many people from different countries and different departments. And that really is true. Garantell has all functions and departments under one roof, from Production to Sales, from Development to Painting.
Everything started when I left my beloved Iraq in 2015 and came to Sweden. I had to leave a life, a family, a career and a future. Everything. To start anew. In the middle of summer 2018, I entered Swedish working life. It was Garantell who opened the doors for me. I can clearly recall the day I biked through the fragrant and dense forest to get to Speditörvägen 8. Things I knew for certain: That day was the beginning of a new chapter in my life in Sweden. I was more than ready, full of gratitude and brimming with curiosity. I had great expectations and felt a strong drive.
Time is one of the few things in life that is truly equal – no one can complain or insist that the quota is unfair. Although, the 24 hours a day we all have at our disposal can be utilised or wasted in various ways. However, only the things we manage to accomplish endure over time.
Can we lower the height of the safety mesh here? Can we add hinges and angle the mesh here? Can we increase the clearance as there are conveyor systems that go in and out of the machine here? Can we create a fitting for this type of switch? Yes, of course we can! There’s always some kind of obstacle when creating a safety layout. This can be anything from an uneven floor to the fact that there are already several structures, such as beams, blocking the locations of the safety mesh.
Among the most frequently asked questions I get from my customers are: “What is the difference between a point load and uniformly distributed load (UDL)? And why does it matter?” Distributors are struggling with this question, as their end customer is claiming that the competition is offering standard mesh decks which, as long as they are heavy enough, will hold the point load …